PATENT PROTECTED*
Bloxtone Manufacturing System
Bloxtone is developing a factory-based system for producing large concrete building components. The planned process coordinates reinforcement, openings, building-service pathways, concrete placement, curing, inspection, and preparation for transportation to support consistent production and organized site assembly.
Location
Ontario, Canada
Category
Commercial
Year
2024
The Bloxtone Manufacturing System is being developed to shift major construction activities from the job site into a controlled production environment.
Each component moves through a planned manufacturing sequence. Mold preparation, reinforcement installation, door and window openings, embedded building-service requirements, and other necessary elements are coordinated before casting. Concrete is then placed and consolidated within the mold to form the structural walls and ceiling as an integrated component.
Electrical conduits, plumbing pathways, ventilation, HVAC routes, communications, sprinkler provisions, and related service requirements can be incorporated during production. Coordinating these systems before casting reduces the need to cut or substantially modify completed concrete components later and helps prepare each block for efficient connection during subsequent construction.
A future manufacturing facility could include demonstration and technical-development space where project partners can explore the system, review sample components, and understand the process from design through production and site assembly.
The manufacturing approach is intended to support phased growth. Molds, equipment, workstations, and trained personnel could be added as demand increases, subject to testing results, engineering review, and operational readiness.
Lessons from prototype production would help refine manufacturing procedures, workforce training, and quality-control processes. Over time, this knowledge could support additional facilities using common production and inspection standards.
