PATENT PROTECTED*

Development

Quality Control in Factory-Based Construction

-

Harold Zadeh

Worker inspecting a concrete building module during factory production

Factory production can make quality control easier to organize by providing defined workstations, repeatable procedures, and planned inspection stages. Consistent results depend on trained personnel, suitable materials, maintained equipment, and documented checks throughout production.

Bloxtone is being developed around a manufacturing sequence that would coordinate mold preparation, reinforcement, openings, embedded service provisions, concrete placement, curing, and inspection. Each stage would have defined requirements based on the component design and project specifications.

Before casting, checks would cover mold dimensions, reinforcement placement, openings, service pathways, and connection details. During and after casting, the planned quality-control process would include concrete testing, curing records, dimensional checks, and visual inspection. These activities would help identify issues before components are prepared for transportation.

Inspection and testing would be built into the production sequence. Records could link each component to its production date, material information, inspection results, and any corrective work. Components with unresolved issues would require review and an agreed corrective action before release for delivery.

Workforce training would support this process by establishing clear responsibilities and consistent working methods. Prototype production would help refine instructions, inspection points, and training needs before wider implementation.

Bloxtone’s objective is to reduce variability and provide reliable information about each manufactured component. Factory checks would be complemented by inspections after transportation and during installation, including review of damage, alignment, connections, and service interfaces. Quality control would remain a coordinated responsibility from production through site assembly.